With the rapid development of the automobile industry, the demand for tires is increasing. Tire production lines are key manufacturing processes used to produce all types of tires, from small automotive tires to large commercial vehicles and construction machinery tires. It includes a number of processes, such as molding, molding, vulcanization and testing. Efficient and precise production lines are the key to ensuring tire quality, increasing production and reducing costs. In this highly competitive market, the technology of the tire production line is constantly innovated to meet the growing global demand.

Tire production lines are key industrial production equipment used to manufacture various types of tires. It includes multiple processes such as tire construction, molding, vulcanization and inspection to ensure the quality and performance of the tire. These production lines not only help improve production efficiency, but also support tire manufacturers to meet global demand. Through continuous innovation and technological upgrading, the tire production line has become the core of the tire industry, driving the production of more durable, safe and high-performance tire products.

Features

1 Crush the scrap tire into 40-120mesh rubber power at room temperature,the steel and fiber will be separated completely.

2 Compact structure occupying smaill space,low energy-consuming,environment protectionwill be separated completely.without pollution,secure and good performance.High efficiency and labor cost saving.

3 Intelligent operation with internationl leading technical support.Reliable equipmentquuipment quality and high investment cot performance.

Benefits of GEP Ecotech Small-Scale Tire Recycling Plant

1.Cost-effective, specially developed double-shaft shredder, only one machine can shred the entire tire to the ideal size.

2.Flexible configuration, can be equipped with different equipment according to the final application and production requirements.

3.Low initial investment cost, Low operating investment, Long-term reliability.

Tire recycling and processing system The entire set of equipment uses normal temperature physical methods to shred waste tires, separate steel wires, physically crush them at normal temperature, separate fibers, grind and prepare fine rubber powder. The entire system adopts fully automatic intelligent control. Through intuitive graphic control software, it is directly linked to the production line electronic control interface to obtain real-time equipment information. The IAS system constructs an automated production line management solution for tire recycling processing, centrally grasps machine equipment information, eliminates real-time exceptions, and generates complete production information reports. Predictive maintenance of equipment. Effective use of integrated monitoring systems can prevent equipment failures and save maintenance costs, thereby improving production capacity stability and factory safety.

Features

● The pre-crushing system equipment can be equipped with optional embedded cutters, which greatly reduces the production cost of this process.

● The two-step tooth cutting system that combines crushing and wire grinding and cleaning effectively separates rubber and steel wires.

● The dual magnetic field steel wire separation system minimizes the glue content of the steel wire and improves the quality of the steel wire.

● The fine crushing system is a specially designed inclined plane stepped shearing structure, matched with high-quality alloy steel cutters, to improve shearing efficiency and reduce maintenance frequency.

● Multi-point fiber dust removal is used to gradually remove fibers and dust in multiple modules of the system; the central pulse dust removal system uniformly collects dust generated during the production process, with an emission volume of less than 8 mg/cubic, complying with the national standard GB/Z2.1- 2007.

● Can be equipped with a sound insulation system to control equipment noise within 85 decibels.

● System modular design, can expand or add functional modules according to production requirements.

● The system is equipped with a sprinkler fire protection system to ensure safe production.

● The entire line is automated and controlled, and each unit of the system operates in correlation, maximizing production capacity while having the ability to predict possible abnormal situations, ensuring system safety to the greatest extent.

Benefits of GEP Ecotech Medium Tire Recycling Plant

1.The output is up to 60 tons/hour, which meets the needs of large-scale production.

2.The product line has perfect function configuration, no process waste due to optimum material recycling.

3.All kinds of plant components are complete, rapid change of wear parts.

4.High purity (rubber/steel), high proceeds from final products.